However, there is a method of removing the wire from the housing without damaging the power connector. Once the crimped wire has been inserted into the housing, it will be difficult to remove. The power connectors have hooks that allow the connectors to latch into the connector housing. To disconnect a Molex connector (male and female connection), simple press down on outside clip and pull the connectors apart. Try crimping the wire again and inspect the crimp before inserting it into the housing. If the power connector pulls out or the wire comes loose, it means that your crimp was faulty. There are two housing options available, namely, a male housing (female power connectors) and a female housing (male power connectors). For example, a Progressive Automations control box may require the actuator wires to have a designated orientation to obtain an extend and retract sequence that correlates to the ‘up’ or ‘down’ activation buttons on a wireless remote. The orientation of the wires can be based strictly off preference and will depend on the Molex wiring required for the type of system that you are working with. The crimped wires can now be fed into the connector housing. Part 2: Adding Wires with Crimped Power Connectors to the Connector Housing Clamp down on the crimping tool and release.Įnsure the correct power connector is crimped onto the wire depending on if you use Molex connectors that are male or female. With the stripped wire inserted into the un-crimped power connector, load it into the crimping tool.Īlternatively, insert the un-crimped power connector into the crimping tool without the wire, and then feed the wire into the connector (either way works). Therefore, the optimal length of exposed wire is 2.5 mm (the length of the crimp zone). The amount of exposed wire should not exceed the length of the power connectors insulation and crimp zone, which is 5mm. The SL Modular Connector System provides a wide range of variations and are compatible with some C-Grid and KK products, making it a versatile solution to meet a wide range of design needs.Part 1: Stripping the Wire and Adding the Power Connectorsīegin by using a wire stripping tool to strip back enough wire, ensuring proper connection when crimping on the power connectors. With constantly changing demands in the consumer products marketplace, designers need to respond quickly but available components often create design limitations. The connector position assurance (CPA) feature reinforces the positive-lock mating interface, ensuring the thumb latch will not disengage due to high vibration or moving parts. The SL Modular System, with an integrated terminal position assurance (TPA) lock, more than doubles the retention force of terminals in their housings. The comprehensive SL Modular Connector System, now includes high-temperature LCP headers that are reflow process capable to enable the automation of termination on PCBs and reduce labor costs.Īs electronic components decrease in size and increase in mobility, customers in consumer, automotive and medical industries need added assurance that terminals will not back out, and that plugs and receptacles will not disengage in high-vibration environments. As consumer electronics become more prevalent, contract manufacturers (CMs) are continually being driven to produce more devices at lower costs.
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